Engineering technician - Aerospace Manufacturing Electrical / Mechanical & Systems Fitter

understand mathematical techniques, algebraic expressions, formulae and calculation applied to the theory of flight, aerodynamics and aviation manufacturing processes

understand the structure, properties and characteristics of materials used in the construction of aero components, sub-assemblies and whole structures

understand mathematical techniques, algebraic expressions, formulae and calculation applied to the theory of flight, aerodynamics, electrical, fuel, hydraulic and pneumatic and flying control systems and aviation manufacturing processes

understand the structure, properties and characteristics of materials used in the construction of aerospace components, sub-assemblies and whole structures

understand the practical and theoretical requirements of aerospace electrical, electronic, mechanical, electromechanical and fluid power equipment and systems

understand the fundamentals of electrical, electronic and fluid power theory

understand the regulatory and organisational requirements and need for producing, monitoring and completing aircraft continuing airworthiness document sets and associated tasks

understand practices, processes and philosophy of aircraft maintenance for servicing, scheduled, condition based, unplanned maintenance work, and defect rectification

understand mathematical techniques, algebraic expressions, formulae, calculation and physics applied to the theory of flight, aerodynamics and aviation maintenance processes

understanding the importance of complying with statutory, quality, organisational and health and safety regulations

understanding of general engineering/manufacturing mathematical and scientific principles, methods, techniques, graphical expressions, symbols formulae and calculations used by engineering technicians

understanding the structure, properties and characteristics of common materials used in the sector

understanding the typical problems that may arise within their normal work activities/environment

understanding approved diagnostic methods and techniques used to help solve engineering/manufacturing problems

understanding the importance of only using current approved processes, procedures, documentation and the potential implications for the organisation if this is not adhered to

understanding and interpreting relevant engineering/manufacturing data and documentation in order to complete their job role

understanding the different roles and functions in the organisation and how they interact.

understanding why it is important for an organisation to continually review their processes and procedures

understand mathematical techniques, formula and calculation applied in an aircraft maintenance environment.

understand the structure, properties and characteristics of materials used in the construction, maintenance and repair of aircraft components, whole structures and sub-assemblies

understand the fundamentals of electrical, electronic, digital, analogue, aircraft systems and maintenance practices

understand the specific mathematical techniques, formula and calculation in a maritime electrical/electronic environment

understand maritime electrical/electronic engineering technology and principles in the design, equipment build, operation and maintenance of maritime vessels.

understand how to correctly select and use hand, electrical, mechanical tools and test equipment used in the Maritime Industry.

understand the practical and theoretical requirements of maritime electrical, electronic, mechanical, electromechanical, fibre-optics, fluid power equipment and systems used on board vessels.

understand the materials and properties used in the electrical area of the Maritime Industry

understand the specific mathematical techniques, formula and calculation applied in a maritime mechanical fitting environment

understand maritime engineering technology and principles applied in the design, build, operation and maintenance of Maritime vessels.

understand material and fluid properties used in the mechanical area of the Maritime Industry.

understand how to correctly select and use hand and mechanical tools and jigs used in the Maritime industry.

understand the practical and theoretical requirements of maritime electrical, electronic, mechanical, electromechanical and fluid power equipment and systems used on board vessels.

understand specific mathematical techniques, formula and calculation applied in a maritime fabrication environment.

understand engineering terminology and principles applied in the design, build, operation and repair of maritime vessels.

understand how to select the correct hot working process and tools / equipment.

understand materials and processes used in the fabrication and construction area of the Maritime Industry

understand mathematical techniques, formula and calculation applied in the fabrication, repair and installation of maritime pipe systems.

understand engineering technology and principles applied in the design, build, operation and maintenance of maritime vessels.

understand how to correctly select and use hand and mechanical tools and jigs used in fabrication, repair and installation of maritime pipe systems.

understand the common and specialist pipe material (ferrous, non-ferrous and non- metallic) used in the pipework area of the Maritime Industry.

understand the principles of brazing, welding and other hot working techniques used in the fabrication, repair and installation of pipework systems.

understand mathematical techniques, formula and calculations in a mechatronics maintenance environment and the type of equipment being maintained

understand mechanical, electrical, electronic, fluid power and process control principles in a mechatronics maintenance environment

understand how equipment being maintained functions and operating parameters in individual components and how they interact

understand fault diagnostic methods, techniques and equipment used when maintaining equipment and systems

understand condition monitoring methods and equipment used and understand how the information gained supports the planning of maintenance activities

understand how to minimise machinery downtime by implementing planned preventative maintenance programmes

understand mathematical techniques, formula and calculations in a product design and development environment

understand material applications and methods of testing (destructive and non- destructive)

understand Computer Aided Design (CAD) methods and applications

understand material joining applications and systems

understand mechanical, electrical, electronic and process control systems

understand measurement, monitoring, testing and diagnostic methods and techniques

understand mathematical techniques, formula and calculations used in a technical support environment

understand the methods and techniques used to evaluate technical data and documentation

understand how to identify that the data and documentation being used is current and up to date

understand the procedure to be used for making changes to issued documentation

understand where and how to source other areas of technical expertise/information to help solve technical problems

understand the requirements of the customer (internal/external) and support using the appropriate tools, equipment and processes

understand mathematical techniques, formula and calculations in a Toolmaking environment

understand the structure, properties and characteristics of common materials used for the manufacture and repair of tooling, Moulds, Dies and jigs and fixtures

understand the safe operation, correct selection and the application of a range of hand tools used for toolmaking and die maintenance, including grinders, drills, stones etc.

understand the safe operation and operating principles of a range of complex and often state of the art workshop machinery (such as CNC lathes, milling, grinding and erosion machining centres, drilling and welding equipment)

understand how to set up and operate the machinery/equipment efficiently and effectively

understand the principles of how the relevant tools, dies, jigs and fixtures being manufactured/maintained function, the operating sequences, the purpose of individual components/systems and how they interact

Understand the application of pneumatics, hydraulics, electrical and electronic systems as applied to various moulding, injection, pressing and similar associated machinery.

read and interpret relevant data and documentation used to manufacture aerospace components/systems

read and interpret relevant data and documentation used to manufacture aerospace components/systems

assemble, disassemble and install aerospace components, sub-assemblies and whole systems (new and in service) as required such as wiring looms, anti-icing systems, electrical connectors, avionic units and using specified methods and procedures

set up and use a range of measuring, testing, diagnostic tools, rigs and equipment, using approved methods and procedures install lighting, power supplies, engine control and instrumentation systems

carry out testing and diagnostic activities on installed components, equipment and systems and making adjustment/rectification where applicable

carry out precision drilling and finishing of holes in aerospace assemblies apply correct locking and securing methods and techniques (mechanical fasteners, locking and electrical bonding techniques)

use sealing and jointing techniques: use of seals, gaskets, and jointing materials install and connect pipe-work systems and aerospace assemblies

assemble and disassemble aerospace mechanical components, sub-assemblies and whole systems (new and in service) as required measure and mark out of materials to carry out precision machining and hand fitting processes

precision drilling and finishing of holes in aircraft assemblies use mechanical and or electrical/electronic measuring and or test equipment used on aircraft assemblies and systems

apply assembly techniques (such as mechanical fasteners, welding and bonding techniques)

use sealing and jointing techniques: use of seals, gaskets, and jointing materials contribute to the business by identifying possible opportunities for improving working practices, processes and/or procedures

prepare and maintain the aircraft maintenance programme

apply Human Factors in aviation – developing attitudes and behaviours to ensure aviation safety

maintain relationships between the aircraft operator and the aircraft maintenance organisation recognising the regulatory responsibilities of both parties

use relevant computer software, information systems and documentation necessary to carry out the role

use asset and inventory management systems within a continuing airworthiness environment

Several options are available through the apprenticeship depending on the context of the organisation, whether in civil or military aviation, rotary or fixed wing aircraft, in continuing airworthiness management or aircraft maintenance and repair organisations.

apply the principles and methods used to implement aviation safety management systems

apply reliability monitoring and analysis of aircraft and their systems

apply compliance monitoring and quality auditing of the organisation and aircraft work with other personnel internal and external to the organisation, providing good customer service

apply fleet planning, maintenance scheduling and aircraft on the ground (AOG) requirements

obtaining, checking and using the appropriate documentation (such as job instructions, drawings, quality control documentation)

working safely at all times, complying with health, safety and environmental legislation, regulations and organisational requirements planning and where applicable obtaining all the resources required to undertake the work activity

undertaking the work activity using the correct processes, procedures and equipment

carrying out the required checks (such as quality, compliance or testing) using the correct procedures, processes and/or equipment

dealing promptly and effectively with engineering/manufacturing problems within the limits of their responsibility using approved diagnostic methods and techniques and report those which cannot be resolved to the appropriate personnel

completing any required documentation using the defined recording systems at the appropriate stages of the work activity

restoring the work area on completion of the activity and where applicable return any resources and consumables to the appropriate location

read and interpret relevant data and documentation used to maintain aircraft components and systems

select and use the correct hand and mechanical tools and equipment while carrying out maintenance of aircraft apply human factors in aviation – attitudes and behaviours to ensure aviation safety

use mechanical and electrical measuring and or test equipment while carrying out aircraft maintenance activities

carry out aircraft functional checks and fault diagnosis e.g. electrical bonding and earthing; flight control rigging

use ground support equipment

identify, control, repair and prevent damage, fatigue and corrosion of aircraft components

maintain power-plant (piston or turbine engines), propellers or rotors

maintain power-plant (piston or turbine engines), propellers or rotors

use the correct bonding and assembly techniques e.g. in composite assembly

carry out precision drilling and finishing of holes in aircraft assemblies

identify and install mechanical fasteners

use sealing and jointing techniques: use of seals, gaskets and jointing techniques

assemble, repair and replace pipe work for aircraft and engine systems

inspect, repair, remove and replace aircraft structures, components, sub-assemblies and systems

undertake aircraft flight-line handling and operations

carry out testing and diagnostic activities on components, sub – assemblies or whole systems, making adjustments/rectifications where applicable

maintain aerospace components, sub – assemblies or whole systems as required undertake aircraft role configuration activities/requirements

use hand, power and machine tools to measure, mark out, cut, drill, shape and finish components to the required engineering tolerances.

assemble, remove, maintain and overhaul components, sub-assemblies and whole systems in a maritime environment.

apply assembly and installation methods and techniques (such as terminations, connectors, mechanical fasteners, seals, gaskets, and jointing materials) on maritime vessels.

undertake testing, inspection and diagnostic activities on components, equipment and systems on maritime vessels, making adjustments where applicable.

measure and mark out to carry out precision machining and hand fitting processes use hand tools to cut, drill, shape and finish components to the required engineering tolerances.

assemble, remove and overhaul components, sub-assemblies and whole systems in a maritime environment

apply assembly and installation methods and techniques (such as mechanical fasteners, use of seals, gaskets, and jointing materials) on board ships and submarines.

undertake the testing, inspection and diagnostic activities on components, equipment and systems on board ships and submarines and making adjustments where applicable.

undertake planned and corrective maintenance activities on components, equipment and systems.

use hand and mechanical tools, jigs and test equipment safely in the Maritime Industry.

carry out fabrication and construction processes through precision measuring and marking out.

use hand tools / machinery to cut, drill, shape and finish components to the required engineering tolerances.

assemble, remove and overhaul components in a maritime environment.

apply assembly and installation methods and techniques (such as mechanical fasteners, use of seals, gaskets, and jointing materials) on maritime vessels.

undertake planned and corrective repair activities on structures, components and equipment.

select and set up the correct tooling and work holding devices

select and use a range of measuring and testing equipment to check components are to the required quality and accuracy

carrying out confirmation testing and subsequent smooth hand over of equipment & plant support the installation, testing and commissioning of equipment (where applicable).

save and store technical documentation in the correct format, location in accordance with organisational and/or customer requirements

read, analyse and interpret engineering data, drawings and documentation used in the design, build, operation and repair of maritime vessels

read, analyse and interpret engineering data, drawings and documentation used in the design, build, operation and repair of maritime vessels

read, analyse and interpret engineering data, drawings and documentation used in the design, build, operation and repair of maritime vessels.

read, analyse and interpret engineering data, drawings and documentation used in the design, build, operation and repair of maritime vessels

measure and mark out to enable the fabrication of pipework using a variety of materials (ferrous, non-ferrous and non-metallic) and processes (to include taking wire templates and jigs, setting to boards etc).

wire templates and jigs, setting to boards etc).

use hand and machine tools to cut, drill, shape and finish components to the required engineering tolerances.

fabricate, install and repair pipe systems in a maritime environment.

apply assembly and installation techniques (such as brazing, welding, mechanical fasteners, seals, gaskets, jointing materials and methods) on Maritime vessels.

undertake testing, inspection and diagnostic activities on pipework systems on maritime vessels, making adjustments where applicable.

undertake planned, corrective maintenance and survey activities on pipework components and systems.

read and interpret relevant data and documentation used to maintain components, equipment and systems

carry out condition monitoring of plant and equipment

carry out planned maintenance activities on plant and equipment

carrying out complex fault diagnosis and repair activities on high technology engineered systems such as: Maintaining mechanical equipment, Maintaining fluid & pneumatic power equipment, Maintaining electrical & electronic equipment, Maintaining process control equipment

read and interpret relevant data and documentation used in the design and development of components, assemblies and systems

produce components and prototypes using a wide range of hand fitting techniques

prepare and using lathes, milling machines, as well as other general or specialist high technology equipment such as 3D printing/additive manufacturing techniques

use a range of mechanical, electrical and electronic testing devices and equipment

apply mechanical principles and joining techniques to develop products, devices and equipment

apply electrical and electronic principles to develop products devices and equipment

identify, diagnose and rectify design problems through the whole creation process including design studio, workshops, test environments or under laboratory conditions

contribute to the business by identifying possible opportunities for improving working practices, processes and/or procedures

contribute to the business by identifying possible opportunities for improving working practices, processes and/or procedures

contribute to the business by identifying possible opportunities for improving working practices, processes and/or procedures

contribute to the business by identifying possible opportunities for improving working practices, processes and/or procedures

contribute to the business by identifying possible opportunities for improving working practices, processes and/or procedures

contribute to the business by identifying possible opportunities for improving working practices, processes and/or procedures

contribute to the business by identifying possible opportunities for improving working practices, processes and/or procedures

contribute to the business by identifying possible opportunities for improving working practices, processes and/or procedures

contribute to the business by identifying possible opportunities for improving working practices, processes and/or procedures

produce technical documentation that contains all the relevant and necessary data and information required for the technical support activity being carried out

present the technical documentation in the required format ensure that codes, symbols and other references used in the technical documentation follows agreed uk/international conventions

make any changes/amendments to the technical documentation using agreed quality

assurance control procedures

develop effective business and/or customer relationships

provide technical advice and guidance to others

contribute to the business by identifying possible opportunities for improving working practices, processes and/or procedures

produce engineering/manufacturing production plans

obtain resources for engineering/manufacturing activities

provide technical support services on products or services to internal and/or external customers

obtain and control materials used in engineering/manufacturing environments implement quality control/assurance systems and procedures in an engineering/manufacturing environment

produce documentation to supply or procure goods or services

produce off line programs for computer numerical controlled machines

produce programs for scanning/digitizing or co-ordinate measuring machines

produce programs for programmable logic control equipment

produce programs for industrial robot applications

produce engineering software tools/programs for analysis, quality, configuration management, safety assessments, system security applications

produce engineering drawings/models using computer aided design techniques (such as mechanical, electrical, fabrication, fluid power, integrated systems or services)

undertake complex fault diagnostic and/or condition monitoring activities on equipment, plant or services

carry out inspection activities on equipment/components/systems (such as mechanical, electrical, electronic, welded and fabricated.

check and calibrate control and test equipment used in an engineering and/or manufacturing environment

read and interpret relevant data and documentation used to produce and/or maintain tool and die components, assemblies and systems

apply methods and techniques to produce, assemble, disassemble repair and/or maintain tools, dies, jigs and fixtures as applicable to the employer requirements

apply methods and techniques to produce, assemble, disassemble repair and/or maintain tools, dies, jigs and fixtures as applicable to the employer requirements

undertake testing to confirm correct operation, and of the effectiveness of repairs and maintenance activities carried out.

undertake equipment/asset care and/or Preventative Planned Maintenance processes and procedures

Carry out complex fault diagnosis and repair activities covering the following technologies as applicable to the tool, die, jig and fixture environment: Maintaining mechanical equipment, Maintaining fluid & pneumatic power equipment, Maintaining electrical & electronic equipment, Maintaining process control equipment

Personal responsibility, resilience and ethics. Comply with health and safety guidance and procedures, be disciplined and have a responsible approach to risk, work diligently at all times, accept responsibility for managing time and workload and stay motivated and committed when facing challenges. Comply with any organisational policies/codes of conduct in relation to ethical compliance

Work effectively in teams. Integrate with the team, support other people, consider implications of their actions on other people and the business

Effective communication and interpersonal skills. open and honest communicator, communicating clearly using appropriate methods, listening to others and have a positive and respectful attitude

Focus on quality and problem solving. Follow instructions and guidance, demonstrates attention to detail, follow a logical approach to problem solving and seek opportunities to improve quality, speed and efficiency

Continuous personal development. Reflect on skills, knowledge and behaviours and seeks opportunities to develop, adapt to different situations, environments or technologies and have a positive attitude to feedback and advice