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Engineering and manufacturingLevel 3Green occupationOCC0352 · ST0352

Accident repair technician

Service, repair and/or overhaul operative or technician · Technical · Maintenance, installation and repair

The official framework — 88 requirements.

Every Knowledge, Skill and Behaviour below is the verbatim regulatory text of the Accident repair technician apprenticeship standard (v1.1). On EngTree, each one becomes a node — verified knowledge entries, training modules and End-Point Assessment evidence all map back to it.

Knowledge (46)

What the apprentice must understand

  • K1

    Awareness of health and safety regulations, relevance to the occupation and the technician's responsibilities: CDM regulations, Control of Substances Hazardous to Health (COSHH), Display Screen Equipment (DSE), due diligence, electrical safety and compliance, emergency evacuation procedures, Health and Safety at Work Act – responsibilities, isolation and emergency stop procedures, Lifting Operations and Lifting Equipment Regulations (LOLER), lone working, management systems of occupational health and safety, manual handling, near miss reporting, noise regulations, Provision and use of Work Equipment Regulations (PUWER), Reporting of Injuries, Diseases, and Dangerous Occurrences Regulations (RIDDOR), risk assessments, safe systems of work, safety equipment: guards, signage, fire extinguishers, situational awareness, slips, trips and falls, types of hazards, Personal Protective Equipment (PPE), working at height, working in confined spaces.

  • K2

    Types of incidents: fire, accidents, types of near misses. Mitigation methods.

  • K3

    Principles of vehicle crash mitigation.

  • K4

    Limits of autonomy and reporting channels. Different teams and functions involved in operation and interdependencies. The types of automotive, motorsport, supply chain and logistics organisations within the accident repair sector.

  • K5

    Business operation considerations: efficiency principles, customer satisfaction, competitiveness, minimising risks to operation, and ethical issues.

  • K6

    Principles of sustainability and circular economy. Energy efficiency and reuse of materials. Recycling procedures. Principles of control and management of emissions and waste. Efficient use of resources and materials used in vehicle construction, and how this links to climate change, carbon emissions and exploitative labour practices.

  • K7

    Tools and equipment: operating standards and equipment set points. Requirements for maintenance, carriage and storage, and calibrated equipment. Calibration certificates.

  • K8

    Planning, prioritising, work scheduling, workflow and time management techniques.

  • K9

    Problem solving techniques: diagnostics, root cause analysis, for example 6 thinking hats, DMAIC (Define, Measure, Analyse, Improve, Control), PDCA (Plan Do Check Act).

  • K10

    Types of internal combustion engine. Principles of how internal combustion engines and propulsion systems function.

  • K11

    Principles of how electric, hydrogen and hybrid vehicles function.

  • K12

    Principles of how sub-systems of lubrication, cooling, fuel, ignition, intake, and exhaust systems operate.

  • K13

    Principles of electrical and wiring diagrams. How to interpret these diagrams.

  • K14

    Principles of how transmission, driveline and final drive systems operate.

  • K15

    Operation and function of vehicle suspension, steering, brakes, wheels, and tyre size and purpose.

  • K16

    Principles of vehicle electrical systems, electrical layouts and electrical system uses. In Car Entertainment (ICE), remote use and radar.

  • K17

    The principles and techniques of how to join materials effectively using mechanical joining techniques and non-mechanical joining techniques (bonding and adhesives procedures).

  • K18

    Types of body filler and foundation materials used on differing substrates within the accident repair sector, and their various uses and applications.

  • K19

    How to determine manufacturers' technical repair specifications.

  • K20

    Repair types: selection, processes, techniques and products. Standard operating procedures and manufacturers guidelines.

  • K21

    Vehicle parts: installation, commissioning and decommissioning practices and techniques.

  • K22

    Safe working practices and techniques when repairing vehicles.

  • K23

    Preparation techniques required for different materials and surfaces relating to body work and trim, smart repair technologies, including Paintless Dent Removal (PDR).

  • K24

    Principles and techniques of applying topcoats and clear coats including composition of the paint.

  • K25

    Paint refinishing. Application processes and procedures.

  • K26

    Verbal communication techniques. Giving and receiving information. Matching style to audience. Barriers in communication and how to overcome them.

  • K27

    Written communication techniques. Plain English principles. Report writing.

  • K28

    Non-verbal communication techniques: gestures, facial expressions, tone of voice, eye contact, body language.

  • K29

    Information technology and digital: digital interfaces, Management Information Systems (MIS), communication methods, work collaboration platforms. General Data Protection Regulation (GDPR). Cyber security.

  • K30

    Documentation methods and requirements including electronic and paper based.

  • K31

    Equality Act. Equity, diversity, and inclusion in the workplace. Unconscious bias.

  • K32

    Principles of continuous improvement.

  • K33

    Stock requirements. Control systems. Stock considerations: availability, stock lead times, stock value, faulty stock, salvageability of parts removed.

  • K34

    Principles and techniques of applying paint, primer and base coats.

  • K35

    Principles and techniques of removing, repairing and replacing non-structural body panels.

  • K36

    Principles and techniques of removing and refitting trim components.

  • K37

    Principles and techniques of repairing and refurbishing trim components.

  • K38

    Principles and techniques of identifying and rectifying vehicle body misalignment.

  • K39

    Principles and techniques of testing the function of repaired, fitted and associate components.

  • K40

    Principles and techniques of rectifying wheel misalignment including two-wheel and four-wheel.

  • K41

    Principles and techniques of diagnosing, removing, replacing and recalibrating Advanced Driver Assistance Systems (ADAS) and components.

  • K42

    Principles and techniques of removing damaged and associated mechanical components from a vehicle.

  • K43

    Principles and techniques of re-assembling and replacing existing mechanical components to a vehicle.

  • K44

    Principles and techniques of operating electrical and electronic control systems.

  • K45

    Principles and techniques of diagnosing and rectifying vehicle electrical faults.

  • K46

    Principles of current and emerging vehicle technology including digital colour-matching systems and automated spray booths enhance precision. Virtual reality (VR) and 3D scanning for damage assessment.

Skills (35)

What the apprentice must be able to do

  • S1

    Identify and apply techniques to document hazards and risks in the workplace. Apply control measures.

  • S2

    Apply health and safety procedures and safe systems of work in compliance with regulations and standards.

  • S3

    Apply techniques to plan work activities.

  • S4

    Identify and apply techniques to organise and use resources with consideration for cost, quality, safety, security and environmental impact.

  • S5

    Apply sustainability principles.

  • S6

    Read and interpret information. For example, text, data, engineering drawings, job card, work instructions, risk assessments, method statements, operation manuals, permits to work, instructions.

  • S7

    Apply continuous improvement techniques.

  • S8

    Apply techniques to record or enter information - paper based or electronic. For example, job sheets, risk assessments, equipment service records, test results, handover documents and manufacturers' documentation, records, work sheets, checklists, waste environmental records and any legal reporting requirements.

  • S9

    Communicate with others verbally for example, colleagues and stakeholders.

  • S10

    Apply techniques to test the function of repaired, fitted and associate components.

  • S11

    Applies stock control techniques to check, replenish and complete returns.

  • S12

    Identify and apply techniques to resolve problems encountered during the accident repair process.

  • S13

    Apply techniques to report issues and problems which cannot be resolved.

  • S14

    Apply techniques to operate electrical and electronic control systems such as programmable logic control systems, electrical and electronic relay systems, and electronic drive systems.

  • S15

    Use diagnostic tools for fault finding, such as multi-meters and electronic diagnostic tools.

  • S16

    Apply techniques to remove damaged and associated mechanical components from a vehicle.

  • S17

    Apply techniques to re-assemble and replace existing mechanical components to a vehicle.

  • S18

    Apply techniques to remove and refit trim components.

  • S19

    Apply techniques to fit electrical components and systems.

  • S20

    Diagnose and apply techniques to rectify vehicle electrical faults.

  • S21

    Apply techniques to diagnose, remove, replace and recalibrate Advanced Driver Assistance Systems (ADAS) systems and components.

  • S22

    Apply techniques to remove, repair and replace non-structural body panels.

  • S23

    Apply techniques to repair and refurbish trim components.

  • S24

    Apply techniques to remove, repair and replace structural body panels excluding chassis legs and related components.

  • S25

    Apply techniques to identify and rectify vehicle body misalignment.

  • S26

    Apply body filler and foundation materials.

  • S27

    Apply techniques to prepare and refinish metal, plastic, and pre-painted surfaces.

  • S28

    Apply paint, primer, and base coats.

  • S29

    Apply topcoats and clear coats. Complete final refinishing operations.

  • S30

    Identify and apply techniques to rectify paint and preparation defects including smart repair technologies, and Paintless Dent Removal (PDR).

  • S31

    Apply equity, diversity and inclusion principles.

  • S32

    Apply mechanical and non-mechanical joining techniques.

  • S33

    Apply techniques to record planned and unplanned learning and development activities.

  • S34

    Communicate in writing.

  • S35

    Identify and apply techniques to rectify wheel misalignment (two-wheel and four-wheel).

Behaviours (7)

How the apprentice must conduct themselves

  • B1

    Support social inclusion in the workplace with colleagues, stakeholders, and customers.

  • B2

    Respond and adapt to changing work demands and situations.

  • B3

    Take responsibility for completing work.

  • B4

    Take personal responsibility for and promote sustainable working practices.

  • B5

    Prioritise health and safety.

  • B6

    Committed to continued professional development (CPD) to maintain and enhance competence in their own area of practice.

  • B7

    Act professionally.

This framework is where Pathways
meets verified knowledge.

Scenarios practise these requirements. Verified entries teach them. The evidence portfolio proves them. One spine, three surfaces.