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Engineering vehicles & heavy plant
Engineering vehicles & heavy plantRail Track Maintenance Equipment (Stoneblowers)

Network Rail Stoneblower Fleet Operation and Maintenance

UK-wide rail network · Ongoing (Balfour Beatty contract awarded 2018, Harsco Rail supply contract 2017) · £40m+ (Balfour Beatty 4-year contract from 2018); Not specified for individual machines.

The judgement call

Account-gated at launch

Network Rail utilizes Stoneblowers as a key intervention method to defer track renewals and restore track geometry, highlighting their importance in maintaining railway reliability. The multipurpose Stoneblowers developed with Harsco Rail for points and crossings are unique globally, showcasing innovation in track maintenance.

Key engineering challenges

Restoring track geometry by blowing ballast under sleepers to correct unevenness. - Operating specialized machinery within live railway environments. - Providing a precise and efficient alternative to traditional tamping methods.

Project facts

Client / owner
Network Rail
Lead contractor
Balfour Beatty (for operation and maintenance), Harsco Rail (supplier)
Lead designers
Harsco Rail
Project type
upgrade | vehicle/fleet programme
Scale
Fleet of 14 operational machines (11 Plain Line, 3 Multipurpose for points and crossings).
Disciplines
civil; mechanical; railway engineering; logistics
Standards & frameworks
Network Rail standards, Railway Group Standards, CDM Regulations.

Sources: Balfour Beatty Media Centre (https://www.balfourbeatty.com/media-centre/latest/balfour-beatty-awarded-a-network-rail-stoneblower-operations-and-maintenance-contract-worth-more-than-40m/) - Network Rail (https://www.networkrail.co.uk/our-work/looking-after-the-railway/our-fleet-machines-and-vehicles/track-treatment-fleet/) - Railway Gazette (https://www.railwaygazette.com/infrastructure/2017/07/04/network-rail-orders-harsco-stoneblowers/) - Harsco Rail (https://emea.harscorail.com/wp-content/uploads/2022/09/Stoneblower.pdf)